Automatic Stretch Wrapping Machine

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The PW-1223ARD stretch wrapping machine is a unique design, fully automatic turntable machine. Installed in a conveyor line the machine requires no operator intervention other than to change the rolls of film. Due to the compact action of the lifting arm the machine can be used in areas with low headroom without the need for any special parts and the delay associated with their delivery. The unit for raising and lowering the film carriage is a sealed for life gearbox so maintenance is much reduced and safety is increased. The use of powered rollers to pre stretch the film before application greatly increases the yield from a film roll and also improves load containment.

Every automatic stretch wrapping machine is custom built to the exact customer requirements and specification. All items of the build can be specified including the PLC, pneumatic components, drive motors and inverters, even the colour of both the moving and static parts of the machine. The top sheet cover can be applied before, or during the wrapping process to give a dustproof or waterproof wrap. At the end of the sequence the film can be welded to secure the tail against the load or, if the side of the load is uneven, such as sacks, the film can be "tucked" under previous layers of film to secure it.

The 2000kg turntable is supported on a large diameter industrial ball bearing giving outstanding duty cycles. The pinion to drive the turntable is on the outside of the assembly making maintenance easier than those mounted inside the bearing.

To comply with CE regulations, all automatic stretch wrapping machines must be contained behind fence guards with anti personnel light barriers to the pallet openings on the infeed and outfeed conveyors. VG Pack can supply the PW-1223ARD A complete with these safety features or not in the case of integration into a safety cell supplied by others. Due to the fact that there is no traditional mast to erect on site, installation time is greatly reduced, the top sheet unit slots into place quickly and easily.

The PW-1223ARD A stretch wraping machine is also available without the roller top for direct loading with FLT. The machine must still be mounted within a safety cell. as the FLT withdraws from the cell, the operator resets the light barrier and initiates the wrapping sequence.

Features

  • Very easy installation
  • Simple to understand operator controls (click on picture above)
  • Fork access front and back
  • Reinforced turntable support
  • Automatic height sensing of load
  • Pre set load height without photocell if required (open cages etc)
  • Adjustable bottom wraps
  • Adjustable top wraps
  • Facility to place a re enforcing band(s) around the load at any point
  • Facility to pause mid-cycle to place a waterproof top sheet
  • Adjustable up/down carriage speed
  • Adjustable film tension
  • Adjustable turntable speed
  • Soft start to prevent load tipping
  • Controls lockout to stop tampering (Parental lock)
  • Only 240v 6 Amp single phase power supply required
  • 1650mm diameter turntable for 1200 x 1000 pallets (UK Standard)
  • 2,200mm load height (including the pallet)
  • Optional ramp for loading with "ride on" or pump trucks
  • Optional grounding frame for installing the turntable at gound level
  • Optional "horseshoe" table for Euro pallets (only)

Technical Specifications

Daily pallet flow:

Up to 30 pallets/day
Please note that the daily pallet flows, only indicates to models that might be suitable. Facts like pallet weight, height, configurations, etc. must be considered when choosing the best machine model for your use.

Rotary plate diameter: Ø2000 mm
Rotary plate speed: Up to 12 r.p.m (Frequency controlled, soft start/soft rundown)
Wrapping programs: 4 standard programs (incl. rainproof); 2 free programs (optional)
Prestretch ratio on the
unit.
1, 25, 45, 65, 90, 135, 170 or 210% adjustable
Controller: Siemens PLC
Pallet size (legth x width): 1200 x 1200 mm (max. diagonal of 1675 mm)
Permitted load weight: Up to 1500 kg
Maximum goods height incl. pallet: Up to 2200 mm
Minimum goods height incl. pallet: 500 mm; Minimum: 750 mm when using the option holding-down device
Machine weight: Approx. 510 kg
Noise level: < 70 dB(A) to DIN 45635 Part 27 (Cast film, 9 rpm)
Operating temperature: 5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.
Stretch film: All Cyklop machines can handle film thicknesses 9-35 microns in both blown and cast qualities, pre-stretched or regular. Please note that the best package quality and lowest cost per pallet will always be obtained by using high quality films regardless of the film thickness. 

Film width: 500 mm
Diameter: max. 250 mm
Core diameter: 76 mm

Technical Specifications

  • Operating voltage: 3-phase 400 V+N+PE, 50 Hz
  • Control voltage: 24 V
  • Degree of protection: IP 54
  • Loading: 16 A

Warranty: This machine comes with a 12 month manufacturer 'return to base' warranty. In the event of a breakdown (which is extremely rare), simply send the machine to us and we will repair and send back to you.



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